Heavy machinery with its attachments, like earthmoving, drilling or breaking adapters, need to undergo a regular, daily, and scheduled maintenance to last longer. JCB machine parts undergoing routine checks have been confirmed to be cost-efficient, damage-free for a longer period of time than any other machinery accessories, especially if not cared for.
Every well-trained machinery operator knows that it is of utmost importance to keep the carrier and its accessories clean, dirt and grime free. Daily cleaning is unavoidable if you want to keep your machinery working properly and efficiently.
Even work accidents can be avoided if a simple daily cleaning of machine parts is followed. Always act in accordance with the manufacturer’s advice on how to clean the adapters properly to avoid any damage by using harsh cleaning chemicals. Keeping the adapters clean, keeps your maintenance costs low and prevents any unexpected workflow interruptions.
Most companies assign a specific heavy duty carrier to a specific operator. If you are a contractor, a successful company of many building sites to attend to, with the workflow of more than 12 hours a day, more operators will be used to complete the job tasks. Every one of them needs to be well trained, prepared, how to skillfully use the carriers and their adapters.
In this way, you can ensure that the machinery will be in good hands, well taken care of, and any simple work accidents avoided. Only a skillful, trained, experienced operator should be behind the wheel of heavy machinery to mind any disruption of workflow.
Due to heavy work exercised by the attachments like a drill, hydraulic breaker, or earthmoving adapter, the friction may easily cause damage to the hydraulic systems and its parts. Regular greasing with lubricants determined by the manufacturer makes them work properly, without damage for a longer time. But handle with care – too much lubricant causes grime build up and potential unexpected breakage of the parts, or the vehicle.
Avoiding Accidents and Injuries
A well trained and prepared machinery driver is expected to be a skillful driver, predict any potential damages based on the terrain and weather conditions he is working under. Even driving a steep hill should be taught to a carrier operator, under which angle and how quickly to move the vehicle to avoid any minor or even major accidents and exposing himself or coworkers to danger, maybe even life-threatening situation.
Maintenance of the Adapters
Always consider the regular daily maintenance. Even simple damage, if not taken care of, could cause major destruction of your attachment, or even the whole machinery. Scheduled maintenance, as given per information by the manufacturer, must be undergone without any delay. As already mentioned, a clean, checked, maintained attachment and carrier work properly, damage free and your operator’s team is protected and any minor injuries or accidents can be avoided.
Correct Tools to Attach
Do not underestimate the importance of the right accessory for the right carrier. JCB machine parts always come with a list with assigned tools to be used in a proper way with a specific vehicle. Follow the instructions to prevent any work disruptions, accidents or injuries.
Most companies are seeking methods to boost construction equipment productivity. Here’s how to deal with them.
With the advancement in technology, new methods have been invented to increase productivity and cut on costs. Many production companies use heavy equipment in production and here are some tips to take care of them.
Repair to be Done by the Dealer
Most modern machines are computerized so any repairs must be done by certified persons for increased lifespan. We may trust our technicians but the truth is that they may not have knowledge of every brand that is available on the market. Relying on dealers for service of the machines is the key for increased production. JCB genuine parts also increase the productivity of your machines.
Maintenance Should Equate Peace of Mind
Every machine bought is usually accompanied by a total repair and maintenance contract. So, for instance, one buys an excavator. They should expect full maintenance at the cost of the dealer for about five to eight years with a guaranteed buy-back option.
Ease of Use Should be Considered
It is hard for operators to shift from driving different models at once. Although the controls of the equipment may be the same, there may be some skilled differences which may reduce productivity and safety while the machine is in use. Systems are nowadays modernized to increase user experience. This boosts productivity, hence increasing the profitability of a business.
Business Wins if Productivity is Boosted
Completing projects earlier than the set deadlines increases the client’s trust and enables the contractor to win more jobs quicker. Increased productivity increases the healthy competition between brands and hence profitability in the long run. The effective use of machines and equipment data are the key tools into winning the profitability and productivity battle.
The day is won by the total package
Often we usually put all our consideration of the services offered to us by the dealers. Rarely do we look at the price first before getting into deep talks. Most construction firms prefer buying a machine that delivers the best performance rather than buying the cheapest. Manufactures are ranked by quality and factors such as rental availability, costs, and availability of spare parts among many others. So consider all these factors before you make that big move to buy or rent the best equipment.
Keep Machine for Ten Years then Replace
Due to the experience in the manufacturing sector, maintenance history clearly tells how much expectation to have on a construction machine. Normally it ranges from 10000 to 15000 hours which is close to ten years. The goal of this is running a machine for its first life before expiring at 80% to 90 % of usage.
Do not Buy if You Don’t Use it Regularly
It is best to avoid buying the big equipment if you don’t intend on using it 70% or more of the time in your project. You can instead rent one as it saves you money while finishing the project on time.
If the machines fail to perform, look for any issues and repair should be done with immediate effect by using JCB genuine parts.
JCB machines are unique and very different from cars you drive. In simple words, they do not have a gearbox. Instead, they have an automatic transmission that has two important parts – a torque converter and a transmission pump. Since JCB machines are designed to handle tough jobs, their transmission system is required to generate a large amount of torque to handle these tasks.
Regular maintenance is a big factor in keeping your JCB machines running smoothly and you need to always use genuine JCB spares to keep performance-related issues at bay. Here are some important things you should focus on when buying a transmission pump for your JCB equipment.
The pump displacement is equivalent to the power output of the engine. Larger the pump displacement, the more power it will give to the machine. There are different types of transmission pumps and you need to figure out the right pump displacement needed for your JCB machine. If you select a transmission pump with lower pump displacement, the automatic transmission will not be able to generate enough power/torque to complete the tough job. Also, if you select transmission pump with higher pump displacement, it could lead to wastage of energy when the fluid is pumped through the piping system.
Transmission pump in JCB machines works on the principle of hydraulic pumps where fluids pressure play an important role. For example, the transmission pump has to generate enough force to overcome pressure induced by the load. The JCB equipment creates force by pumping an adequate amount of fluid within the transmission to generate enough power to run the hydraulic equipment. If the operating pressure is less than what is required for strenuous jobs, the operator will face several difficulties in handling the JCB attachments and it will also put stress on the automatic transmission system.
In gear pumps, the flow rate refers to the rate of energy transfer at any given pressure. The transmission pumps are available in different flow rate configurations. The flow rate of the gear pump is calculated in L/min and generally indicated as Max flow rate on the packaging. A general rule applicable to the flow rate specification is higher the flow rate, more is the energy transfer of the gear pump.
Form and Dimension
Besides above-given things, compatibility is an important factor when choosing a transmission pump. The physical form and the dimensions are important characteristics while choosing this pump for your JCB equipment. This will ensure you do not have to make any physical modifications to fit the part in its place.
These are some of the important factors you need to consider when buying a transmission pump for JCB equipment. When replacing transmission pump or any component, you need to buy genuine JCB spares as these parts are checked for quality and you get the best value for money.
Understanding the measures you need to take to ensure your safety and the earthmover during the tough day to day tasks.
Excavators have for a long time been used to do all sorts of tough jobs. Their invention has been made at opportune timing during an era when most people seek to get white collar jobs. The nature of jobs done by excavators include digging, loading, and leveling could leave the machine in a bad shape and without proper maintenance, the lifespan of your excavator could be cut short. Buy parts of JCB for your excavators and enjoy improved efficiency and reliability during your projects. Here are a few tips to help you maintain your safety and that of your excavator during all your projects.
There are a lot of security measures in place to ensure the excavator driver is safe. Seatbelt is the first safety measure that every driver should have on before starting any operation. The driver also needs to do random checks of the following before starting the engine. Are the mirrors clear? If not ensure that they are wiped clean for better sight during the project. Ensure the propel system is also functional before commencing your project as that mitigates any chance for accidents during the job. You also need to check the controls of the excavator and ensure everything is functioning as it should be? Do not start the job if some basic controls are non-functional.
While on Your Operation
Now that everything is set for the job, there are other in-job precautions you need to take. An excavator is meant to carry the operator alone and nobody else. You have to keep away any other parties from the cub or bucket. Avoid trying to control the excavator when out of the driver’s seat. You need to have full control of the machine before starting any activity otherwise you risk doing things wrong. When going up slopes during an operation go vertically and not diagonally as most people do. Be fond of flat routes or surfaces for better efficiency. If you are handling a digging operation, ensure that the soil is dumped far away from where it is dug. This prevents unfortunate cases of caving in that could cause you harm and damage to the excavator.
So the job is now done, what next? You have to turn off auto idle button and keep the engine running for some minutes on half throttle without loading. This is necessary to cool down the turbocharger. The RPM must also be set to low idle and then you can then switch the engine off using the key switch. You can then lock the cabin to restrict access to it and ensure the excavator is parked at a flat or level surface. During parking, you have to ensure that bucket attachment is well lowered to the surface before turning the machine off. For excavators, you can buy genuine parts of JCB and have a technician help you fix everything to make the excavator more efficient during your operations.
Hydraulic breaking can be made more productive and efficient by following certain tips and utilizing the latest technology.
With the advent of new technologies, the world has become a better place to live in. The various technologies designed have vested the human beings with proper operating techniques and has minimized downtime on any job. Hydraulic breaking technology has evolved over time and has made a lot of advancements. These technologies ensure proper operation, enhance breaking efficiency, minimize operating cost, and the time associated to complete the task.
In order to ensure that the breakers have a long, productive and extended life, buy parts of JCB. Also, certain technologies and tips are to be kept in mind for long-term benefits.
Utilize the Latest Technologies
Hydraulic breakers are designed to break rocks or any concrete structure. Due to their versatility and high efficiency, they are used to perform a variety of tasks. These high-impact breakers make the breaking and crushing more manageable thus making the task much more efficient and effective.
In order to enhance the usefulness of hydraulic breakers, technological improvements should be made by using blank firing protection. It is designed to minimize the wear and tear that the hammer faces. By employing anti-blank-fire protection the hammer can be protected against premature deterioration and from direct metal-to-metal contact.
Another technology advancement that some manufacturers are offering is the energy recovery valve. It increases the striking power of hammer by transferring recoil energy to the tool’s next blow.
Speed control is one technological improvement designed for the breaker, offering greater productivity and minimizes the backflow of harmful energy to the excavator.
Regular Maintenance is the Key
Each and every piece of equipment requires regular maintenance in order to minimize wear and tear, to increase efficiency, productivity and lifespan. Therefore, the tools should be inspected on the regular basis to identify any wear and tear signs.
For the smooth functioning of the breaker, the nitrogen level must be recharged periodically and also the emphasis should be laid on lubrication. The cradle-mounted approach should be used in order to reduce the refill intervals. This will help in easing the usage of the breakers.
All the indicators showing the wear and tear on the console of the breaker must be checked periodically. It can lead to the identification of the damages at an early stage.
A Few More Tips
There are a few more tips to be kept in mind while using the breakers.
The tools and the brushes should be lubricated regularly using the specified grease to ensure lubrication throughout the operations.
In order to avoid extreme heat and premature failure, the hammer needs to be repositioned. Repositioning must be done quite often.
By choosing the right tool for the job, the whole process becomes much more efficient. Choosing this approach can help in the long-term cost and productivity of the breaker.
All the above stated technological trends and operation tips if used can create a healthy working environment for the hydraulic breakers. Operators can buy parts of JCB to ensure quality replacements for the breakers and for prolonging the life.
Maintenance of any machine is crucial in ensuring it stays effective and serves you for long. Here are some areas you should consider to maintain a backhoe properly.
Everyone in the construction industry will tell you that backhoe loaders are one of the most essential equipment to get work done. Whether you are talking about road building, landscaping, or utility work, this machine is crucial. Because of the wide applications of this equipment, it needs reliable replacement accessories like those from JCB spare parts suppliers.
Regular maintenance is the ultimate solution to ensure a backhoe performs at its best. Here are the basic considerations you should look into.
At the beginning of each day before you start operating the machine, ensure you walk around it to visually prove that everything is in place and looks alright. Clean off debris, mud, and dirt especially on moving parts. Look at the bucket teeth, hoses that are cracked or broken, leaks, tire pressure, plus any other bearings, bolts, and pins that are loose.
When you spot anything that looks odd, analyze it and immediately address the issue — even those with the slightest problems. If you leave these issues unattended they are most likely to escalate and be costly at the end of the day, contributing to a downtime.
Check the Engine
The backhoe draws its power from the engine, and therefore it needs special attention on a daily basis. Debris normally accumulates in the cooling system and the fuel condenses in the fuel tanks. Check the air filters and replace them when dirt becomes impossible to clean or when they are damaged. It is also recommended that you replace the filters on a quarterly basis or semi-annually for backhoes that work on more demanding tasks.
Check the Fluids
Checking the fluid levels of your equipment is one of the top considerations you should make on a regular basis. The backhoe has five fluid items you need to put on your list and check daily including oil, fuel, hydraulic fluid, coolant or antifreeze, and diesel exhaust fluid (DEF). Observe and find out if there is contamination in these fuel systems, discard the contaminated fuel in the right manner as recommended by the manufacturer. If everything looks fine, be keen on refilling the fluids.
Grease Moving Parts
A backhoe has several crucial parts that move making greasing an important part of the daily maintenance process. Check areas like the swing system, trunnion bearing, front axle, and grease them when required.
The grease you use for this purpose needs to be of high quality to ensure it stands up against dirt. It also needs to withstand temperature changes during the machine operation. Some people grease their machines in the morning before going for work, but it is actually a good idea to do it in the evenings after using them. However, crucial points will benefit from greasing at any time.
Document Your Maintenance
It is not just a good habit to document every finding you get during your backhoe maintenance, but it will also provide a reference in future when you want to repair, replace components or resell it. The log should contain maintenance intervals and the specific areas you focus on.
Maintenance is a process that will take you a few minutes each day. If you notice some parts requiring a replacement, contact JCB spare parts suppliers for high-quality and genuine products.
A backhoe is used during excavation or construction work. In order to make sure the best equipment has been manufactured, it goes through a certain process.
Due to its adaptability, the backhoe is one of the tools which is commonly used during construction work. The backhoe depends on hydraulic pressure which is drawn by the hydraulic lines which contain the hydraulic fluid. There is also a pump and other pistons which allow the machine to extend and cut through soil easily. The backhoe can be replaced if it is worn out by companies such as JCB spare parts. The pump will exert pressure on the hydraulic fluid to open a valve which will release oil into the piston. In this article, you will learn on the manufacturing process of the backhoe.
Receiving and Assembling
The manufacturing process begins at the receiving docks of the factory where most of the equipment are unloaded and inventory carried out and then stored at the docks before direction to the subassembly cells.
The components are also placed together from the docks to make complete units. The materials can also be cleaned and in most cases, cleaning is carried out by oil. The backbone casting is also carried out through the process of machining. The process is computer-controlled.
Painting and Curing
The handling system consists of conveyor belts which are powered by electricity to move the subassemblies after they have been placed on them. As the structural subassemblies are finished, they are conveyed through the painting center which has got two processes.
The pieces are then primed using an electrical process which will add a paint layer on them. It is also called an e-coat layer and it gives the machine its vigorousness. The final painting is done manually. The painters can observe it and see the places where the final painting is necessary and proceed to carry it out. They are then conveyed through the curing often where the paint is heated.
Hydraulic Cylinders and Radiator
It is the cylinder factory. The cylinder rods are received and cut into various lengths which are later e-coated, hand painted and oven cured just like in the previous process. After the process is complete, they are carried to the assembly area through folk lifters.
There are also other additional subassemblies which are prepared during this process for their final assembly.
All the subassemblies meet in the assembly area. They are transported and delivered to the point of use in the assembly line to make sure there is less movement. Each of the parts will then be assembled according to how they are used or how they work.
The finished backhoe is also taken to the painting for the last time. The details and other warnings about the machine are added. Each of the backhoes will be driven to the testing area for evaluation.
The backhoe is one of the important parts which can be used in different ways. In addition, it can also be replaced since there are JCB spare parts which are customized to meet the needs of the customers. If you need to begin any construction or excavation work, a backhoe is a must.
Excavators are robust and durable earthmoving equipment. But they are pricey too. Hence, the best solution to meet your need is to buy a used excavator. With an in-depth inspection and proper examination of a second-hand excavator, you can ensure to pick the best product and won’t end up wasting your money.
Here know the most important aspects to consider when buying a used JCB excavator.
Check Dents and Cracks
Though high-quality JCB spares parts are available in the market that can be used to revamp any issues with your second-hand purchase. But, it is best to pick an excavator free from all sorts of dents and cracks.
Such units work in stressful conditions and end up having a compromised body. But paying attention to bucket, stick, key connection welds, and other structural aspects will ensure you get a product worth the value.
Check Hydraulics for Leaks
From hoses, cylinders to other mechanical leaks, you should check the entire equipment before finally purchasing it. Even check the hydraulic pump. A leak does not mean that the product is defective, but definitely, it needs replacement.
If you find any leak, then get it repaired before your purchase.
Check Swing Radius Movement
Next, check the swing ring for any abnormal or loose movement. The swing ring must rotate smoothly and tightly. Check all connection points. Loose connection points can lead to improper functioning of the equipment, and hence, less accurate results. A slew ring is highly expensive. Avoid buying an excavator with a damaged slew ring as it can increase your expense further.
Check Improperly Working Hour Meter
Check the validity and authenticity of the hour meter, which must display an appropriate number of hours for the machine. In addition to this, check the control pedals. Control pedals are subject to wear and tear over time. But, if the damage is severe then this can result in inaccurate hours reading.
Check Tires and Tracks
Examine the tracks and tires of the excavator closely. Extreme exposure of the equipment to heat and wear and tear can cause cracks in the rubber of the tires. Also, the tension of tracks must not be loosened. Though they get loosen over time but if it’s extreme then they have to be replaced. Make sure the lugs are not missing. If they are not there, avoid picking the equipment. Alternatively, you can check in advance with a reliable manufacturer for availability of that item.
A major challenge with second-hand excavators is that they are prone to frequent breakdown. As a result, their parts would require repair. But if any of the parts are not available then you can always buy high-quality and durable JCB spares parts.
This way, you can get an affordable deal without compromising on the quality.
Today, a lot of tools, equipment, and machinery can be used to dig. However, there are times that using the more traditional and conventional method is better. We are well-aware about tracked excavators as they are common in the industry. But, that does not mean you should care less about their maintenance. You should still take good care of the tracked excavators and the JCB spare parts so that you can get the best benefits it could bring when you are operating it.
Here are a few tips that could come in handy in terms of the maintenance of these excavators:
Pay Attention to High-Wear Parts
One of the most important parts of a tracked excavator is the bucket teeth. However, it is also one of the most high-wear parts. Meaning, they wear out easily and when you use a worn out teeth, you will have a hard time with your productivity. Aside from that, bushings and pins are also some of the parts that can wear out easily.
When doing maintenance, pay extra attention to these parts and make sure they are in the right condition. If not, then you should look into replacing them immediately.
Get the Right Track Sag
Your tracked excavator will experience a faster rate of wearing when the tension or the track sag is too tight or too loose. To avoid this, you have to adjust the track sag from time to time. This means that you should lift it above the ground, around four inches together with the boom hydraulics and the arm.
After that, you want to rotate the tracks three times clockwise and three times counter-clockwise. This will make sure that the material is out of the rails of the track. You can then go ahead and measure the bottom roller mainframe’s distance to the grouser’s top.
Consider the Time Constraints of Scheduled Maintenance
When you are observing a strict time duration of your scheduled maintenance, what you want to prioritize is to check if the filter and the engine or hydraulic oil need replacement. Remember, it is always better to do the right maintenance measures to ensure the right operation of the tracked excavator before you start a project than wasting time in downtime because of unexpected issues.
Consider the Conditions of the Job Site
Maintenance would sometime have to vary. This primarily depends on the job site. This means that if you are working in a site with a harsher environment, you would want to adjust the settings of your tracked excavators and perform more intensive maintenance compared when you are working on quite a normal job site.
Do Not Just Repair on the Spot
There are repairs that can be done on-site such as fixing leaks or simple replacements of components. But, if you need to disassemble engines, valves, or pumps that need proper cleanliness, you want to contact a professional and do the repairs in their shop.
Be Watchful of Problem Signs
It always pays to read the manual or guide of the equipment from the manufacturer. This guide will tell you about the problem signs that you should look out for and what immediate actions you need to take to solve the problems. If you are unsure about what to do with the JCB spares parts when you noticed a problem sign, it would be best to contact a professional that is trained well in terms of the work.
JCB excavators and earthmovers are known for their robust designing and precisely engineered component features. In India, this company holds nearly 80% of market cap in the earthmoving equipment market. But, ownership of JCB machines comes at huge prices. You need to maintain your investment with proper repairs and timely service. There are some common maintenance issues found in excavators made by the company. Here, they are explained with solutions:
Lack of Greasing:
With regular usage under challenging site environments, your JCB machine parts undergo a lot of wear and tear. The pins and bushings need regular greasing to be maintained properly. Typically, they need daily greasing. You can find recommended greasing spots in the user’s manual. Do not go for over greasing as it can also destroy your machine. Rather, 1-3 shots are all that your equipment needs. Even after regular greasing, some components like pins are prone to break down. You should buy JCB spare parts like these from a trusted supplier to ensure seamless operations of machine.
Neglect of Propel Drive Gearbox:
When it comes to servicing the components of a JCB machine, you propel drive gearbox needs a lot of attention. This component mostly remains covered by mud. The drain and fill plugs are often not visible to operators. As such, they are rarely maintained on a timely basis. Gearboxes in excavators need oil change after every 1000-hour gap. If you forget to maintain a proper level of oil in these parts, they fail and break down. If this happens, choose to buy gearboxes from a trusted supplier of JCB spare parts.
Not Changing Hydraulic Oil:
Like engine oil, hydraulic oil also loses its viscosity; it breaks down and holds contaminants in the suspension. This causes moving parts to break down over time. Mostly, hydraulic failures are caused by lack of engine oil. Hence, you should try to maintain it at optimal level. Check the user manual to look for more information pertaining to this component. Since every machine is different, you should follow a proper procedure.
Maladjustments in Track Tension:
Most of the JCB machines suffer from this maintenance issue if operators fail to notice it on time. The excavators have rubber tracks that should be properly adjusted for longevity and minimal repairs. A loose running track cause unnecessary downtime on your site. Similarly, a tight running track also causes tearing in rubber materials. This maladjustment affects other system components like motors, front idlers, and sockets as well. So, maintain track tension at proper level to avoid any costly replacements or repairs.
These are some common maintenance e issues that impede performance of JCB excavators. If any component of your machine gets broken, replace it immediately with the best spare parts provided by a reliable company, check certifications, accreditations, and technological capabilities of the company beforehand.