Today, a lot of tools, equipment, and machinery can be used to dig. However, there are times that using the more traditional and conventional method is better. We are well-aware about tracked excavators as they are common in the industry. But, that does not mean you should care less about their maintenance. You should still take good care of the tracked excavators and the JCB spare parts so that you can get the best benefits it could bring when you are operating it.
Here are a few tips that could come in handy in terms of the maintenance of these excavators:
Pay Attention to High-Wear Parts
One of the most important parts of a tracked excavator is the bucket teeth. However, it is also one of the most high-wear parts. Meaning, they wear out easily and when you use a worn out teeth, you will have a hard time with your productivity. Aside from that, bushings and pins are also some of the parts that can wear out easily.
When doing maintenance, pay extra attention to these parts and make sure they are in the right condition. If not, then you should look into replacing them immediately.
Get the Right Track Sag
Your tracked excavator will experience a faster rate of wearing when the tension or the track sag is too tight or too loose. To avoid this, you have to adjust the track sag from time to time. This means that you should lift it above the ground, around four inches together with the boom hydraulics and the arm.
After that, you want to rotate the tracks three times clockwise and three times counter-clockwise. This will make sure that the material is out of the rails of the track. You can then go ahead and measure the bottom roller mainframe’s distance to the grouser’s top.
Consider the Time Constraints of Scheduled Maintenance
When you are observing a strict time duration of your scheduled maintenance, what you want to prioritize is to check if the filter and the engine or hydraulic oil need replacement. Remember, it is always better to do the right maintenance measures to ensure the right operation of the tracked excavator before you start a project than wasting time in downtime because of unexpected issues.
Consider the Conditions of the Job Site
Maintenance would sometime have to vary. This primarily depends on the job site. This means that if you are working in a site with a harsher environment, you would want to adjust the settings of your tracked excavators and perform more intensive maintenance compared when you are working on quite a normal job site.
Do Not Just Repair on the Spot
There are repairs that can be done on-site such as fixing leaks or simple replacements of components. But, if you need to disassemble engines, valves, or pumps that need proper cleanliness, you want to contact a professional and do the repairs in their shop.
Be Watchful of Problem Signs
It always pays to read the manual or guide of the equipment from the manufacturer. This guide will tell you about the problem signs that you should look out for and what immediate actions you need to take to solve the problems. If you are unsure about what to do with the JCB spares parts when you noticed a problem sign, it would be best to contact a professional that is trained well in terms of the work.
JCB excavators and earthmovers are known for their robust designing and precisely engineered component features. In India, this company holds nearly 80% of market cap in the earthmoving equipment market. But, ownership of JCB machines comes at huge prices. You need to maintain your investment with proper repairs and timely service. There are some common maintenance issues found in excavators made by the company. Here, they are explained with solutions:
Lack of Greasing:
With regular usage under challenging site environments, your JCB machine parts undergo a lot of wear and tear. The pins and bushings need regular greasing to be maintained properly. Typically, they need daily greasing. You can find recommended greasing spots in the user’s manual. Do not go for over greasing as it can also destroy your machine. Rather, 1-3 shots are all that your equipment needs. Even after regular greasing, some components like pins are prone to break down. You should buy JCB spare parts like these from a trusted supplier to ensure seamless operations of machine.
Neglect of Propel Drive Gearbox:
When it comes to servicing the components of a JCB machine, you propel drive gearbox needs a lot of attention. This component mostly remains covered by mud. The drain and fill plugs are often not visible to operators. As such, they are rarely maintained on a timely basis. Gearboxes in excavators need oil change after every 1000-hour gap. If you forget to maintain a proper level of oil in these parts, they fail and break down. If this happens, choose to buy gearboxes from a trusted supplier of JCB spare parts.
Not Changing Hydraulic Oil:
Like engine oil, hydraulic oil also loses its viscosity; it breaks down and holds contaminants in the suspension. This causes moving parts to break down over time. Mostly, hydraulic failures are caused by lack of engine oil. Hence, you should try to maintain it at optimal level. Check the user manual to look for more information pertaining to this component. Since every machine is different, you should follow a proper procedure.
Maladjustments in Track Tension:
Most of the JCB machines suffer from this maintenance issue if operators fail to notice it on time. The excavators have rubber tracks that should be properly adjusted for longevity and minimal repairs. A loose running track cause unnecessary downtime on your site. Similarly, a tight running track also causes tearing in rubber materials. This maladjustment affects other system components like motors, front idlers, and sockets as well. So, maintain track tension at proper level to avoid any costly replacements or repairs.
These are some common maintenance e issues that impede performance of JCB excavators. If any component of your machine gets broken, replace it immediately with the best spare parts provided by a reliable company, check certifications, accreditations, and technological capabilities of the company beforehand.
Heavy machinery often tends to cost a lot of money. How to make the most of your investments is to research your available options diligently before making a purchase, so that you know you have the right kind of equipment for your job at hand.
One of the most crucial choices that you must make is when choosing between tracks and wheels. When making your decision, you must consider the nature of the work you do and how you need your machine to operate. Tracked equipment and wheeled machines differ in 4 big characteristics, and each of these factors must be taken seriously so that you make the better of the 2 choices for your given situation.
An important thing to consider when buying heavy equipment is how long the machine will last in the long run. Machines that maneuver better typically lead to better efficiency and productivity. Traction is a main component of maneuverability, and you will get different levels of traction on certain surfaces between tracks and wheels.
Rubber tracks in general have a wider range of traction on most surfaces over wheels. This is due to their advanced contact with the ground and wider surface area. From soft dirt to messy mud, tracks simply offer better traction, leading to better control over your machine.
In a few instances, however, wheels can offer better traction, such as in the snow. Wheels can offer greater forward movements by penetrating under the snow to achieve a firmer traction than rubber tracks.
Durability is also a high priority when choosing between wheels and tracks. For certain instances, wheels can offer more durability compared to the latter. On hard surfaces like concrete and asphalt, rubber tracks will wear down faster than tires and wheels will. Furthermore, if you tend to move a great distance with your machine, you will prefer wheels more than tracks due to their endurance.
On the other side of the coin, tires are prone to damage more so than tracks. Flats can take a machine out of commission for a significant period of time, and this can lead to lengthy down time. Flats and punctures must be repaired or replaced before you can use the machine again. Purchase JCB spares for replacement parts on various machinery.
There is a world of difference for how both wheels and tracks make their marks into the ground. Rubber tracks have more surface area over wheels, and this allows a machine with tracks to have more weight that is evenly distributed than a machine with wheels. For this reason, machines with wheels are more likely to damage ground than machines with tracks.
For some projects, ground impact is not as high of a priority. When working on a new construction site for example, there would be less importance of preserving the surface where the equipment will be used. You likely won’t be running your machine on much grass, and because wheeled machinery lasts longer on concrete over rubber tracks, machine with wheels have the edge in this regard.
In summary, both tracks and wheels come with pros and cons, and you should consider the job you have, the sites you work on, and take your long-term expenses into account when choosing one over the other.
Machines with tracks are becoming steadily more popular due to their overall usefulness in a wide array of situations and on a wider number of surface types. But that isn’t to say that wheeled machinery no longer has it place in construction. There are also JCB spares that you can buy for either type of machinery.
Most people normally get lost for choice when it comes to selecting the best model for their backhoe-loaders. The manufacturers have however thought that it could be wise if they gave advice on the model that you need. Considering they are multipurpose you need to get the best one to serve you well regardless of the activity be it digging, lifting, and even loading. Considering the technicalities involved in choosing manufacturers we think it is better if you did define where you are going to use it, check its competency, options, what are its features, and then its serviceability. This is not only important during the purchase but even when replacing it supposing it breaks down or wears out. Here a few things you need to check about the parts of JCB before making that special purchase that you intend to make.
Check the Automation Options and its Controls
When it comes to controlling most people would tell you that electrohydraulic and the pilot control are much more effective than the mechanic valves. This for starters is a fact and you shouldn’t overlook it when you are doing your shopping. Bigger machines like caterpillars offer the pilot controls which come with a pattern changer. The pattern changer is the one responsible for the change of the backhoe and the excavator patterns. While some machines prefer to go manual, there are those that have almost everything being automatic like the JCB which has Auto idle, auto drive and even auto throttle among other automatic features. So you see it is all about your choice and style.
What Is Its Payback Potential?
You need to start looking at the machines’ features when you are done with its capabilities. Take a keen eye on the loader it has among other added features. If you are looking for a machine to handle small tasks a couple of times a day then a basic machine can do just fine. If you are however looking to get a machine that will help you handle tasks for even two to three days consecutive then you need to go for a stronger and bigger machine that can comfortably handle the task. It is also important that you consider the comfortability of the machine to help the operator be at ease while carrying around the day to day functions.
Size and Horsepower
This is the first spec that most people ought to check at all times when buying such machinery or any automobile. The machine’s horsepower is what gives out the breakout energy to facilitate the digging or whatever activity the machine is engaging in. That means the more the horsepower the stronger it is and the more effective it is when digging or even loading. If you, however, go for the smaller horsepower machine you will be limited to certain tasks and be unable to do others. You should also remember machines with higher horsepower consume a lot of fuel, unlike their small horsepower counterparts.
Consider purchasing a machine with easy serviceability. You have to think of it from the operator’s point of view where they are forced to check it every time before starting to work on a project. This calls for easy checking and repair by using genuine parts of JCB unlike the tough to service machine that will leave you stranded and looking for specialized help for you to get back on your projects.
If you are about to embark on your construction project, you will need some equipment in the beginning and definitely for the duration of the project. Depending on the type of job, heavy equipment will be used in various ways, helping you stay on schedule. Any construction project must begin with the process of earth movement, in order to set up a solid foundation. Earth moving equipment is thus required. Moreover, all the necessary spare parts should be available as well, and when it comes to spare parts, you can never go wrong with JCB 3DX parts.
Earth moving equipment is one of the four major components of heavy equipment applicable to a construction project. There is a wide variety of earth moving equipment on the market, so it is imperative that you know the application and key features of the equipment before making a purchase. To help you make the right decision, let us highlight five types of earth moving equipment, their purpose, and features.
These are large construction equipment available on tracks or wheels. They usually have long arm buckets attached to a pivoting cap that has the ability to rotate 360 degrees. Excavators are mainly used in demolitions, digging dirt, material handling etc. The operator occupies the cab inside and from there they can have a high visibility of the entire site.
These are very similar to tractors both in functionality and appearance. They, however, contain an adjustable shovel at the front and a small bucket at the back. These are great for smaller jobs at a construction site such as digging trenches, moving dirt, and placing small pipes in place.
A bulldozer is one of the strongest and heaviest pieces of equipment in the industry. They contain a wide flat blade at the front that can be operated using two hydraulic pistons. They are useful in heavy jobs such as moving large amounts of dirt and rough grading rocks.
4.Skid Steer Loaders
A Skid steer loader is a very versatile piece of equipment; they have wheels that offer great traction, ideal for working snowy and muddy sites. The wheels can also turn within their own footprint, making them ideal for limited space areas.
These construction equipment are useful in digging trenches in order to lay pipes. The trencher has a conveyor system that holds the material that has been dug up before placing it aside for further digging. There are several trencher models in the market such as walk-behind modules, small size operated and heavy trenchers. Trenchers also need to be operated by experienced professionals since they can be very dangerous and can cause great damage when mal handled.
These five types of equipment need to be treated with extreme care while in operation to ensure the safety of everyone around the site. It is also important to ensure that any equipment you acquire or plan to acquire has readily available spare parts. You can always look up JCB 3DX parts online if unsure.
Everyone in the construction industry knows that a backhoe is an integral part of the whole construction and digging phase. With the right JCB 3DX parts, a backhoe can be useful since it can both be an excavator and a loader. But, what will happen if the backhoe suddenly ceases to function?
To prevent this from happening, you need to take maintenance seriously.
Below are some maintenance points that you should look into to ensure that your backhoe functions well and helps in making the construction easier.
1.Never Forget to Grease
A smooth running backhoe should not emit any kind of noise from its bushings, system pins, bearing joints, and pivot points. If this happens, you need to grease it. However, you cannot just use any kind of grease. Refer to the manual provided to see what type of grease to use. The manual will also point out the necessary parts that need greasing.
It is also important to note that you should not put on too much of the grease. When you over-apply grease, crude and dust will stick to it and will cause more damage later on.
2.Always Follow the Manual
Do not ignore the user manual that comes with the backhoe unit when you purchase it. It is made to guide you in the correct way of maintaining the unit to ensure optimal performance. Except if you are a professional technician, you should always refer to the manual during times of maintenance or when you observe an impending issue.
3.Always Do a Post-Shift Clean-Up
Every manufacturer of backhoes always suggests doing a daily check of the unit before and after use. This way you can spot issues and prevent bigger problems from happening. The manual should have a section on what specific measures you need to take when doing a daily check-up.
It is more important to do the check-up after you have used the backhoe for work. You should ensure that dirt gets cleaned so that it does not harden. Always remember that a clean backhoe is a better performing backhoe.
4.Inspect Tires and Have Replacements When Needed
It is important that you ensure each tire of the backhoe has the accurate pressure. If the tires are in perfect pressure condition, it prevents quick wearing. Additionally, it can improve the stability of the backhoe in general.
Regularly check on the tires. If you find it difficult to move around with the backhoe, there might be some problems with the tires. Have spare tires ready so you are always ready to replace them when needed.
5.Have Proper Storage for Attachments
Aside from the unit itself, you should also ensure the condition of the attachments to it. Refer back to the OEM for instructions on how to take care of them. Moreover, you should check for any issues with compatibility. Trying to attach incompatible parts to your backhoe can be dangerous.
You will need to have proper storage of the JCB 3DX parts and other attachments so you can always have a backup and ensure its safety.
It is always luring to buy a cheap quality replacement part to replace a spoilt one. The reason behind this is they cost less and can be found easily. Besides, those who make them claim the quality is top notch. However, you should be cautious when making your choices if you desire a part that will serve you long. JCB machine parts are such examples that will serve you well when you choose the right manufacturer.
When you choose to go for genuine parts made by reputed manufacturers, you won’t need to struggle to find the best because there is only one option to choose from. These parts are made to fit their purpose perfectly and are durable. Their prices are higher, but you will enjoy the value.
You Will Get a Better Warranty
A genuine machine part comes with a warranty that has your interest in mind. You will get support throughout the use of the machine part. On the other hand, you will hardly get a warranty from an unreliable manufacturer. If you get any, it will be a couple of months warranty, and the support will be limited.
Better and Reliable Performance
A genuine part serves better. This is because they are made of a specific material with special standards. When the manufacturer estimates the service time he will be accurate since the genuine part meets these standards. This will save you time and money because you will not need to replace it again. On the contrary, you might be the first one using a non-genuine part, and any promises given by the maker will be guesswork. In the long run, you will have spent more replacing the part compared to if you opted for a genuine one.
You Will be Safer
Deciding to use a part that is not genuine in your vehicle compromises safety. Imagine having replaced the brake drums of your car with an aftermath part that cannot guarantee its function. This drives many into a risk- the driver, passengers, and pedestrians. On the contrary, genuine parts have gone through thorough testing procedures and accredited by relevant bodies to ensure all are safe.
A Part of the Right Market
When you purchase a replacement part from an unknown manufacturer, you are buying parts (possibly rejects) from another country. The dealers will usually not be accredited. This poses problems because these parts are not made for this environment and might not suit the purpose you are buying them for. You want to be sure that the part you are about to buy has been tested and proven to work in this environment.
Reliable Manufacturers Support
A genuine part manufacturer has thoroughly researched to come up with their original part. He can explain every detail of it and provide help whenever needed. A cheap quality part is a bad imitation which looks like the original. You can’t rely on such.
They Meet All Needs
A manufacturer who uses high-quality materials will make a wide range of parts your vehicle might need while others only make what are common.
It Sorts Older Vehicles
Reputed manufacturers will provide parts even for the older model vehicle while others tend to make modern and popular parts.
Going for a cheap quality part can be an expensive affair in the long run. When you purchase quality JCB machine parts, you end up having peace of mind because they are reliable and durable.
Backhoe loaders are truly a staple for the versatile earthmoving fleets. It has a front bucket that allows using them as wheel loaders and there is an excavator-type digging system for trenching operations. This equipment can also be fitted with a coupler to allow the use of attachments. JCB is a leading manufacturer of high-quality backhoe loaders for the construction industries. The company has an impressive line up of products that include 3DX series of loaders. It is a highly fuel-efficient variant with more productivity and lesser maintenance costs. However, you need to inspect your machine regularly to keep it in good working conditions. Also, you should use the best JCB 3DX parts for proper maintenance of this costly equipment. Here are the effective tips for inspection of your backhoe loader for long-term durability:
Inspect the Buckets and Loader Arms:
You should regularly inspect the bucket of your backhoe loader for the signs of wear and tear. Pay close attention to the edges, bottom of the bucket, condition of the welds, and thickness of the side panels. The cutting edge of the bucket should be in robust condition without any signs of scalloping. Check the bucket teeth for missing, worn or loose teeth. Also, inspect the loader arms for any bends or cracks. In case of any visible wear and tear found during the inspection, you should immediately get it repaired or replaced with high-quality spare parts.
Inspect the Hydraulic Systems:
The efficient operations of a backhoe loader largely depend on the hydraulic system installed into it. Therefore, you should check the system components thoroughly. Inspect the hoses and couplings for scratches or breaks. Also, check the cylinders for any sign of leakage, dents, scratches, or severe damage. Additionally, you should inspect the engine for loose belts, filter conditions, and leaks. For any replacement, choose the best JCB 3DX parts manufactured by a reliable company.
Inspect the Tires:
Backhoe loaders have different types of axle configurations including 4-wheel drive and all-wheel steering. Take a look at the tires and underneath the machine for the conditions of differential and drive shafts. Inspect the axles closely for any signs of leaks. Also, check the drive shaft for any damage caused by the rugged terrains.
Inspect the General Operations:
You should evaluate the overall conditions of the cab and your machine for durability. Check the foot paddles and joysticks along with hour reading meter. You can start up the machine and operate it for general tasks to inspect its working conditions. Set the stabilizers on the ground, swing the boom, lift the tires, and move the loader arms for any visible sign of damage or difficulty in operations.
With these tips, you can inspect your machine at regular intervals and keep it in a proper working condition.
When working at a construction site, the JCB machine operators need to inspect their equipment properly to ensure the safety of the workers and maintenance of the costly machines. This results in faster and optimum performances as well. You need to follow a proper procedure and prepare a checklist for heavy inspection before and after every application. It is an essential part of preventive maintenance. Remember, every JCB machine has unique parts, functionalities, and specifications. Hence, you should follow the operator’s manual provided with the machine for individual recommendations. At the same time, prefer buying JCB spares from a reliable manufacturer to ensure durability of your machine. Here are the important points to be checked when inspecting this equipment:
1. Look Under the Machine:
You must check under the machine to ensure it has no visible signs of leakage or any pool of liquid accumulated beneath. If you find any of these, it is important to identify the source and get it rectified immediately. Here, you should also check the undercarriage, rims, and tyres of the machine for accumulation of debris, dirt, wear, or any other type of visible damage. The wear and tear in the spare parts can pose severe safety challenges and affect the performance of your JCB machine.
2. Check the Fluid Levels:
Always ensure that the machine has sufficient engine oil, coolant, hydraulic oil, diesel exhaust fuel, diesel, and other fluids required for running the machine properly without any risk of costly damages occurring to it.
3. Check the Small Components:
There are some small but very important components like fans, belts, and alternators that must be regularly inspected to reduce machine downtime and costly repairs. Check the greasing points and high-friction areas to prevent undue damage to the machine. There can be some serious problems resulting from unaddressed filter issues. Hence, you should also take a close look at the filters installed in your machine. If any problem exists, prefer buying high-quality JCB spares for immediate replacement.
4. Check Connections and Attachments:
You should carefully check the hydraulic connections and coupling structure of your JCB machine. Do not forget to release the pressure when detaching the attachments from the machine. Also, pay attention to the buckets, rippers, and other ground tools to check for breakage or damages. Any issues in these parts can largely hamper the productivity and safety of the machine.
5. Check the Controls and Indicators:
Also, make sure that the operator controls and warning lights are working properly on your JCB equipment. Take a look at the backup alarm and rear-view mirrors to maintain maximum visibility during the operations.
Always check the full structure of machine to ensure there is no breakage, damage or wear in it. Prefer replacing the faulty parts with reliable spares.
In the segment of earthmover equipment, JCB is an established name and a market leader. The high-end features and advanced technologies integrated into its products have earned a distinctive reputation for the company. It serves the varied needs of building and construction industry with a wide range of products available at competitive prices. In the recent years, the company has introduced world-class equipment in the Indian markets as well. These machines are heavy investments. You need to maintain them with the genuine and premium JCB spares parts. There are many manufacturers making these parts in India. But, not all of them are same. You should find a reliable company that focuses on quality and performance to buy the best parts suited to your equipment. There are many reasons to choose high-quality parts. Some are discussed below:
Due to its sophisticated design and power packed hydraulics, JCB has been the best choice for the industries where its machines are used. They rely on JCB for maximising their productivity and efficiency. In this regard, choosing inferior quality products can be detrimental to the overall performance of these industries. Therefore, they look for premium quality spare parts built with engineering precision.
The performance of your costly JCB machine in a long run will depend on the quality of parts used in it. Hence, you should buy these spares from a manufacturer using advanced technology and production techniques. It should follow stringent quality control measures in its well-equipped facility which is climate and stress tested for world-class performance. Also, when the selection of JCB spares parts is made according to the design and exact specifications of the equipment, it ensures versatility in operations and superior control in performances.
When investing in expensive equipment like JCB earthmovers or backhoe loaders, it is wise to minimise its maintenance costs. By selecting the spare parts manufactured in an ISO certified and TUD SUV accredited factory, you can take stress out of this. These spare parts will enhance the durability of your equipment. They will perfectly align with the engine to work flawlessly for a much longer time.
JCB machines are designed for optimised efficiency. Mostly, they consume lesser fuel than other products available in the market. The high-quality spare parts maintain the same level of accuracy and efficiency. In fact, they help in reducing the costly downtime cause due to failure or breakdown of the machine. For maximum ROI in your business, it is advisable to invest in standardised spare parts made by a reputed company.
For long-lasting operations of your machinery, it is always better to ensure immediate availability of the required spare parts. By investing in high-quality parts available with the company having a huge inventory is the best option.